What Are The Advantages And Disadvantages Of Torque Sensors?

2024-08-01

The large-scale use of a thing has its advantages and disadvantages, such as torque sensors have advantages and disadvantages in the development process. Torque sensor, also known as torque sensor, torque sensor, torque sensor, torque meter, divided into dynamic and static two categories, of which dynamic torque sensor can also be called torque sensor, non-contact torque sensor.

 

The following is a brief introduction to the advantages and disadvantages of torque sensors.

First, the advantages of torque sensor

With the continuous improvement and development of automatic control system, the reliability and response speed of torque sensor are put forward higher requirements. Torque sensors show the following development trends.

1. The test system is developing in the direction of miniaturization, digitalization, intelligence, virtualization and networking.

2, from single function to multi-function development, including self-compensation, self-correction, adaptation, self-diagnosis, remote setting, state combination, information storage and memory;

3. Develop in the direction of miniaturization and integration. The detection part of the sensor can be miniaturized through rational design and optimization of the structure, and the IC part can integrate as many semiconductor components and resistors as possible into a single IC part, thus reducing the number of external parts.

4, static test to dynamic online detection direction;

 

The shortcomings of the torque sensor

The success of the telemetry torque meter lies in overcoming two defects of the electric slip ring. But there are three drawbacks.

One is vulnerable to the use of field electromagnetic waves. The second is because it is a battery power supply, so it can only be used in the short term. Third, the structure is attached to the rotating axis, which is easy to cause the dynamic balance problem of high speed, so it is more prominent on the small distance and small diameter axis. The digital torque sensor absorbs the advantages of the above methods and overcomes the shortcomings. Two sets of rotary transformers based on the deformation sensor are designed to realize the non-contact transmission of energy and signal. The transmission of the torque signal has nothing to do with rotation or not, nothing to do with the speed, and nothing to do with the direction of rotation.

 

Three, the main characteristics of the torque sensor are as follows:

Dynamic and static torque can be measured. The stability of the check is very good, the anti-interference performance is very strong, and the accuracy is very good. It does not need to adjust 0 each time when measuring, and can continuously measure positive and negative torque. Its signal output can be manipulated by you, with a choice of pulse wave or waveform - square wave.

 

Wide measuring range. There are 0 to 1000Nm standards to choose from, and some non-standard ones such as 20,00 NM, 100,000 NM, 100,000 NM, etc., can be customized using a special range of customization. The volume is very small, the heavy sensor can be used independently from the secondary instrument, and only the 15V and -15V power supply provided by the socket pin number can output the pulse wave or equal square wave frequency signal proportional to the impedance and the forward relationship, which is very light and convenient to install.

 

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